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Lithium Iron Phosphate Batteries

  1. 1. Overview of Lithium Iron Phosphate (LFP) Batteries

    Electric vehicles (EVs) are witnessing a marked shift towards lithium iron phosphate (LFP) batteries, driven by both environmental considerations and geopolitical dynamics. LFP batteries, known for their affordability, have risen in popularity due to their lower environmental impact and simpler supply chains that are less affected by global politics. Unlike nickel cobalt manganese (NCM) cells, LFP cells do not rely on cobalt—a metal with a contentious supply chain often criticized for its ethical and environmental issues. Innovations have increased LFP batteries' energy density, significantly boosting their performance. For instance, the addition of manganese has allowed LFP batteries to store more energy, enabling EVs to achieve ranges of up to 450 miles on a single charge, as highlighted by Toyota. This advancement, along with the fact that all minerals for LFP can be sourced within North America, lowers transportation costs and enhances supply chain security. Companies like Michigan-based Our Next Energy and industry leaders such as Tesla are advocating for LFP batteries, citing their abundant and sustainable materials, lower risk of fire, and comparable range to cobalt cells without trade-offs. As a result, significant investments are being made in LFP production facilities, with Ford planning to open a $3.5 billion LFP cell manufacturing plant in Michigan, expecting to cut cell costs to less than $70 per kilowatt-hour.

    Technological advancements have played a pivotal role in closing the performance gap between LFP batteries and their nickel and cobalt counterparts. These advancements, coupled with strategic incentives like the U.S. Inflation Reduction Act, which supports the development of the entire battery chain without preference for specific chemistries, are propelling LFP's adoption. Moreover, the majority of LFP materials and components are currently sourced from China, indicating the complexity of reducing dependence on international suppliers despite the growing domestic production. With the global EV market expected to continue its rapid expansion, the shift towards LFP technology reflects a broader industry trend towards diversifying battery chemistries and mitigating risks associated with raw material sourcing, such as the volatility of cobalt prices. This transition underscores the importance of continuous innovation and investment in battery technologies to accommodate the surging demand for EVs.

    1. Analysis: For EV batteries, lithium iron phosphate narrows the gap with nickel, cobalt
    2. Driving Demand: Assessing the impacts and opportunities of the electric vehicle revolution on cobalt and lithium raw material production and trade
  1. 2. Cost and Material Availability

    Manganese's role in improving the energy capacity of Lithium Iron Phosphate (LFP) batteries is a key factor in the evolution of electric vehicle (EV) battery technology. Technological enhancements, including the addition of manganese to LFP batteries, have expanded their energy retention capabilities. This has allowed LFP batteries to offer increased vehicle range—up to 450 miles on a single charge, as noted by Toyota. This improvement narrows the performance gap with the nickel cobalt manganese (NCM) alternatives, which have dominated the electric vehicle sector. Additionally, LFP batteries provide an economic advantage due to their lower cost relative to cobalt and nickel, alongside the geopolitical and environmental benefits of sourcing all minerals from North America. These factors contribute to a reduced cost per kilowatt-hour for LFP cells, with Ford aiming to cut costs to less than $70/kWh. However, despite these advancements and the increasing interest in LFP from companies like Tesla and Ford, the vast majority of LFP materials and components—over 90%—originate from China, maintaining a strong dependency on Chinese production and raising concerns about supply chain resilience.

    The dominance of China in the LFP supply chain presents both opportunities and challenges for the global EV market. The country's fast-paced development and deployment of LFP technology have established its leadership in the field. Companies outside of China, including those in the United States, are now investing heavily to scale up their own LFP production capabilities, with billions pledged toward new manufacturing facilities. However, the reliance on Chinese supply chains remains a significant hurdle, as indicated by battery expert Shirley Meng, who underscores the hesitation of companies to decouple from Chinese LFP supplies. Efforts to diversify and secure supply chains are critical in supporting the transition to more affordable and sustainable EVs, as well as in developing a more robust energy storage infrastructure for grid applications

    1. Driving Demand: Assessing the impacts and opportunities of the electric vehicle revolution on cobalt and lithium raw material production and trade
    2. Analysis: For EV batteries, lithium iron phosphate narrows the gap with nickel, cobalt
Lithium Iron Phosphate Batteries
  1. 3.Global Use and Market Dynamics

    The lithium-ion battery market is undergoing a significant transformation with a projected increase in global capacity to 5,500 GWh by 2030, driven mainly by the electric vehicle (EV) sector, which accounts for about 80% of the demand. While the Asia Pacific region predominated the battery manufacturing industry with a 90% share in 2021, North American and European capacities are expected to expand substantially. North American cell capacity alone could grow tenfold by the end of the decade, and Europe is anticipated to hold over 20% of the global capacity. Amidst rising raw material costs and environmental concerns, lithium iron phosphate (LFP) batteries are gaining market share over nickel-cobalt-manganese (NCM) batteries, attributed to their competitive cost, long lifecycle, and safety. LFP's market share is forecasted to surpass that of NCM by 2028, demonstrating a pivotal shift in the battery industry landscape. In tandem with global trends, the U.S. is witnessing a surge in interest and investment in LFP manufacturing facilities, heralding implications for the global battery market. Technological advancements have narrowed the performance gap between LFP and other materials, with investments exceeding $14 billion for new production facilities. Automakers like Tesla are leveraging LFP for its cost benefits and supply chain security, aiming to provide more affordable EVs, targeting prices as low as $25,000. The Inflation Reduction Act in the U.S. additionally incentivizes the development of the entire battery chain, bolstering the LFP market. With most LFP materials and components sourcing from China, the U.S. is observing a strategic move from global and domestic companies to establish LFP production capabilities domestically. This marks a strategic shift toward a more localized and secure battery supply chain, which is crucial for the growing battery demand projected to rise to 3,000 GWh by 2030 within the EV market

    1. Global Lithium-ion Battery Capacity to Increase Five-Fold to 5,500 GWh by 2030: Report
    2. Analysis: For EV batteries, lithium iron phosphate narrows the gap with nickel, cobalt